SolidPro · Remote Asset Intelligence v3.0
Downtime Exposure & Warning-Time Assessment

Downtime does not send a warning. Monitoring does.

Your machines may already be warning you. The question is whether anyone is listening. Your core downtime exposure comes from your numbers. Scenario costs use clearly marked assumptions that you can replace.

  • No equipment connection required
  • Nothing uploaded — calculated in your browser
  • Your inputs first · assumptions always visible

In continuous process operations the restart is often more expensive than the stoppage — off-spec output, purge losses and a stabilisation window nobody logs against downtime.

Your industry
How many machines or production lines are critical to your operation?
On average, how many hours does one critical machine unexpectedly stop each month?
What does one hour of downtime cost your business?

Include lost production or contribution margin. Leave out maintenance, freight and restart costs if possible — we calculate those separately.

What have you included in that downtime cost?
How do you usually learn there is a problem?
AWhich machine hurts most?Optional on Path A, required on Path B. This is what turns a cost number into a first action.
Pick the machine type that hurts most
BHow you run maintenance todayOptional · six questions, about ninety seconds. Skip them and the result still works — answering sharpens it, and anything you skip stays marked as a model default.
Can you see the state of every machine from one place, right now?
What data do your critical machines actually produce?
In practice — not on paper — what triggers maintenance?
How do you decide what spare parts to hold?
When something fails oddly, who can actually diagnose it?
After a breakdown is fixed, where does the record go?
Improve my estimate — add a few operating details (optional)

These drive the scenario cost section only. Fields still on SolidPro defaults are marked — replace any that you know.

How many hours does each machine normally operate per year?SolidPro default — replace
How long does a typical breakdown stop the machine? (hours)SolidPro default — replace
How many technicians usually work on a breakdown?SolidPro default — replace
Approximate maintenance labour cost per technician-hourSolidPro default — replace
How much more does emergency work cost than normal work?(1.0 = normal · 1.5 = 50% more · 2.0 = double)SolidPro default — replace
What % of breakdowns need an outside technician or service visit?SolidPro default — replace
Average cost of one outside service visitSolidPro default — replace
What % of breakdowns need urgent spare-parts shipping?SolidPro default — replace
Average cost of one urgent shipmentSolidPro default — replace
After repair, how long before the machine is back to normal production? (hours)SolidPro default — replace
Approximate value of critical spare parts held for each machineSolidPro default — replace
Annual cost of holding that inventory (%) — optional
Typical repair cost when this machine fails — optional
How much more expensive is the repair when the fault is caught late? (%) — optional
From your history, what % of failures usually show an early warning signal? — optional
Availability reference point used in the risk band (%)— SolidPro screening reference, not an industry standardSolidPro default — replace
How many of your critical machines have usable condition data today? — optional

Fixed screening multipliers, stated openly: earlier-detection improvement = 0.25 + (1 − detection maturity) × 0.40 · readiness to act = 0.40 + response maturity × 0.30 · risk weighting = maturity 45% / availability strain 35% / detection 20%. Note that your detection answer also carries weight 22 inside the maturity score and 30% of the maintenance-strategy dimension, so it influences the risk band through three routes. That is a deliberate SolidPro modelling choice reflecting the centrality of warning time — it is not an industry-standard weighting · availability strain is measured against a SolidPro screening reference of 95% (editable above), not an industry benchmark. Annual unplanned downtime = monthly unplanned downtime × 12 × critical machine count. These are SolidPro screening assumptions, not measurements.